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BD (Becton, Dickinson and Company) Extrusion Technical Associate in Sumter, South Carolina

Job Description Summary

Job Description

P osition D escription

JOB SUMMARY

Set-up, maintain and operate Regrind, Mill, Conveyors, Extruders and Auto Pellet packaging equipment in the Rubber Department.

Regrind: Determine which material to process and set-up the equipment, start the equipment up and monitor. Rotate to the Mill after 2 hours.

Mill : Allow batch of rubber to drop completely through mill rollers. Reload batch on mill, cross cut and blend as needed. Position mill knives and strip off batch to accumulating conveyor. Rotate to Extrusion/Auto Packaging after two hours.

Extruders and Pellet Packaging : Set-up the extruders and Auto Packaging Equipment to process the intended type of rubber to produce pellets for the molding process. Rotate to Regrind after two hours.

ESSENTIAL FUNCTIONS

Regrind

  • Set-up, maintain and operate regrind equipment and all auxiliary processes (washer, granulator, conveyors).

  • Monitor incoming waste material to be processed for correct identification and separation by compound type.

  • Perform particle size analysis of regrind materials per provided test methods.

  • Assign and maintain lot history documentation of all regrind material.

  • Monitor and maintain first in, first out staging and storage of all incoming waste and outgoing regrind materials.

  • Monitor and document liquid nitrogen supply and usage.

  • Perform line clearances and required GMP cleaning.

  • Observe all safety and environmental procedures and Good Manufacturing Practices.

  • Complete Preventative Maintenance as required.

  • Use fork truck to move material as required.

Mill

  • Inspect mill to make sure all services are operating, i.e. safety stops, lubricator and cooling water. Report any malfunction to Supervisor or Technicianimmediately.

  • Operate mill to allow batch of rubber to drop completely through mill rollers. Reload batch on mill, cross blend as needed to obtain uniform dispersion of stock. Position mill knives and strip off batch to cooling system.

  • Cut and deliver QC samples as required.

  • Maintain batch and/or lot history documentation; label all samples with correct identification.

Extruder

  • Set-up Extruder to produce pellets as set-up in standards, and specifications.

  • Check the slurry contents as per standards.

  • Monitor extruding and pelletizing operation to standard set-up. Report any problems to Supervisor/Lead.

Auto Pellet Packaging

  • Set up equipment for proper labeling, weighing and tracking of pellets

  • Load equipment with proper totes, lids and pallets.

  • Remove filled pallets to proper storage location with fork truck.

  • Rework rejected material as required.

  • Inspect one tote per pallet to ensure label insert is correct.

  • Label pallet with proper identification

  • Remove filled pallets to proper storage location with fork truck.

General

  • Maintain clean and organized work area, disposing of waste in proper containers.

  • Clean equipment at end of shift.

  • Maintain production and quality.

  • Observe all safety standards and environmental procedures and QSR’s.

  • Perform general Preventative Maintenance tasks.

ADDITIONAL RESPONSIBILITIES

Perform miscellaneous duties as required by Supervisor/Lead.

C ore C ompetency R equirements

COMPETENCIES:

Action Oriented

Organizational Agility

Business Acumen

Process Effectiveness

Continuous & Versatile Learning

Promotes An Inclusive Work Environment

Customer Focus

Strategic Agility

Dealing With Ambiguity

Talent Management

Developing Others

Teamwork

Drive for Results

We Accept Personal Responsibility

Influencing Others

We Always Seek To Improve

Innovation

We Do What is Right

Leadership Courage

We Treat Each Other With Respect

Managing & Measuring

JOB QUALIFICATIONS

Education

Required

H.S. Diploma/G.E.D. (if hired after 6/1/00) Internal transfers exempted

*Requires at a minimum the following: (Equivalent experience will be considered in lieu of individual classes)

  • CPT 101 Introduction to Computers

  • IMT 121 Drive Systems

  • IMT 131 Hydraulics and Pneumatics

  • IMT 203 Mechanical Troubleshooting

  • IMT 214 Industrial Wiring

  • IMT 163 Problem Solving for Mechanical Applications

Preferred

Workkeys Skill Levels

Applied Math

Applied Technology - 3

Locating Information - 4

Observation - 4

Reading for Information - 4

Experience and Knowledge

Type of Experience

Minimum of 1 year

Industrial and/or Mechanical

Must be forklift certified or able to be certified

Demonstrated basic math skills

Computer Skills Required for Position

SAP

MS PowerPoint

MS Outlook

MS Excel

MS Word

MS Access

Other: Will be required to use a computer screen menu for selecting product and related information.

7. Computer Access Required for Position

SAP

ESS

MS Outlook

Other: _________________________________________

QSR/PPE R equirements:

Apron

Beard Cover

Gloves (Type ___Heat resistance, liquid proof___)

Goggles: Required when using compressed air.

Hair Net

Respirator

Safety Glasses

Safety Shoes (steel toe)

Sleeves (cut resistant)

Sleeves (heat resistant)

Smock (for product safety)

Other: Hearing protection

WORKING CONDITIONS

up to 12 hr. shifts, heat, cold, noise, working in congested areas.

Strength

Standing

Walking

Sitting

Lifting up to 51lbs.

Carrying up to51lbs.

Pushing up to40lbs.

Pulling up to40lbs.

Day to day job tasks.

Paperwork, some job tasks.

Regrind bags, pellet totes, slab rubber and other process items.

Moving gaylords, pallets, totes and other process items.

Climbing

Balancing

Ladders and cat walks.

Stooping

Bending

Kneeling

Crouching

Crawling

PM’s, changeovers and other job tasks.

Reaching

Handling

Manual Dexterity

Maintenance repairs, PM’s and other job tasks. Handling slab rubber at mill and extruder

Regrind bags, pellet totes, slab rubber and other process items.

Touch screen process monitor, various job tasks.

Speaking

Hearing

General communication, product changes.

Alarms, equipment operation, instructions, pages.

Vision Requirements

Depth Perception

Color Vision

20/40 (or better) vision required.

Working in congested areas, moving equipment.

Product variations, maintenance repairs, prints.

Primary Work LocationUSA SC - Sumter

Additional Locations

Work ShiftUS BD 12 Hour day Shift 5pm-530am (United States of America)

Becton, Dickinson and Company is an Equal Opportunity/Affirmative Action Employer. We do not unlawfully discriminate on the basis of race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, or any other protected status.

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